SATO-170 AVC/OSC Open Head Orbital Weld Head

TUBE OD RANGE: 1 – 6.625″ / 25 – 170 mm
COOLING SYSTEM: Water-cooled or liquid-cooled torch
FUNCTION: Orbital TIG welding with AVC/OSC system

The SATO-170 AVC/OSC open head orbital welder is designed for large diameter pipe welding from 1 to 6.625 inches. It is ideal for heavy industrial applications including refineries, power plants, and large-scale process piping where weld quality and repeatability are critical. This advanced orbital TIG welding system provides consistent results across a wide range of materials, including high-alloy steels and exotic metals.

With integrated arc voltage control and oscillation, the SATO-170 AVC/OSC ensures optimal weld quality in multi-pass and thick-wall applications. The AVC system automatically regulates arc length, while the oscillation function distributes heat evenly for superior weld penetration and bead consistency. Its rugged design, combined with a 200 A liquid cooled capacity, supports continuous operation in demanding field and shop environments.

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TECHNICAL FEATURES (liquid cooled)
Description SATO-170 with AVC/OSC system SATO-170 with AVC/OSC system
Motor STRAIGHT MOTOR ANGLED MOTOR
Part No. SATO-170E51 SATO-170E52
Diameter range 1 – 6.625″ / 25 – 170 mm 1 – 6.625″ / 25 – 170 mm
100% duty cycle 200 A 200 A
Electrode diameter 1/16″ or 3/32″ / 1.6 or 2.4 mm 1/16″ or 3/32″ / 1.6 or 2.4 mm
Cooling system Yes Yes
Max operating temperature 40 °C / 104 °F 40 °C / 104 °F
Unit weight 26.5 lbs / 12.7 kg 26.5 lbs / 12.7 kg
  • Designed for orbital TIG welding on tube diameters from 25 to 170 mm
  • Integrated AVC system provides automatic arc length and voltage control
  • Oscillation capability supports high-quality multi-pass welds
  • Ideal for thick wall pipe welding up to 12.7 mm
  • 200 A liquid cooled system enables continuous duty operation
  • Motorized electrode movement improves weld consistency and precision
  • Small rotation sweep allows access in tight or obstructed work areas
  • Fast and secure clamping system reduces setup time
  • Durable construction for harsh industrial environments
  • Compatible with SAXX power source for reliable performance

Multi-pass welding with motorized axial sweep (OSC), enabling electrode axial movement of ±10 mm (0.39”).

Constant electrode-to-tube distance with motorized setting and control (AVC), regulating arc voltage and maintaining the distance between the electrode and the tube.

Adjustable handle.

AVC/OSC system enables welding of tubes and pipes with wall thicknesses up to 12.7 mm (0.500”).

Resources for Your AXXAIR Equipment

Explore AXXAIR open orbital weld head solutions with our product brochure, or download the user manual for detailed installation, operation, and maintenance information.

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AXXAIR Orbital TIG welding machines: SATO open heads

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